Friday, April 30, 2021

New electric actuator

New electric actuator

Following our CPIP (Continuous Product Improvement Process), Bezares has developed a new and improved electric actuator for PTOs compatible with all models with the easy engagement system.

This new system, based on a low consumption solenoid, applies a force of 40 Kg during the connection. Thanks to the easy synchronization system, this single-acting actuator guarantees a faster engagement.

This new actuator has been tested for months to guarantee its perfect operation, maintenance-free and long service life.

It also has an emergency manual override, which allows the power take-off to be operated in the event of a power failure in the application.

The new electric actuator is now available on the Iveco 2840.6, 5S-200, 2832.6, 2835.6, Mitsubishi M037S6, Nissan M5-35, M5-40, ZF 5S-270, 6S-300, 6S-350, 6S. 380, 6S-420 PTO’s and separately to be added to existing PTO’s that have the easy engagement system.

For more information, please contact our Sales Department.

Bezares SA - Leading hydraulic manufacturer
Source: https://bezares.com/new-electric-actuator/

New improved Measuring Machinery for the Bezares production line

New improved Measuring Machinery for the Bezares production line

With quality and productivity being key competitive advantages for Bezares, it’s crucial that our measurement processes provides all the data required overcoming the precision needed for the process.

That’s why Bezares just acquired a new Dea Global S Green 7.10.7, a state-of-the-art designed by Pininfarina and developed by Hexagon Metrology, with a precision higher than 2µm, duplicating that of our previous equipment.

This new equipment bring us key advantages, compared to our previous equipment, such as:

  • 400% increase in measurement productivity
  • 3 times increase in the measurement area
  • 1 pass measurement for many products

Besides, it offers the possibility to further expand its capabilities in the future with technologies such as 3D laser scanner.

The new measuring equipment will be fully operational on June 2021 and Bezares will keep improving its products and production processes according to its CPIP (Continuous Product Improvement Process).

Bezares SA - Leading hydraulic manufacturer
Source: https://bezares.com/new-improved-measuring-machinery-for-the-bezares-production-line/

Wednesday, April 28, 2021

Bezares Digitalization Project 2.0 (includes installable webpages and self-hosted cloud)

Bezares Digitalization Project 2.0 (includes installable webpages and self-hosted cloud)

Following the fundamental suggestion of the 2016 McKinsey and CECE research, where digitalization is recognized by manufacturers as the main technology trend, Bezares has been doing a significant investment in technology since then, with very positive results.

Digital transformations are indeed happening in the hydraulic sector, as much as in other parts of the larger construction industry and Bezares wants to take a leading position.

That is why in 2021 Bezares is doubling down on its efforts with self-hosted personalized solutions adapted exactly to our needs.

And the changes are not just consumer facing, initiatives such as installable offline webpages are an industry first and very useful, but the greatest changes came in the backstage, the ones you don't see but are surely making the difference.

How many companies in the sector host their own cloud computing system?

We don't know the answer yet, but we do know how it is to be one of the few.

Bezares SA - Leading hydraulic manufacturer
Source: https://bezares.com/bezares-digitalization-project-2-0-includes-installable-webpages-and-self-hosted-cloud/

Friday, April 23, 2021

Bezares commitment to non-polluting vehicles in its factory


Bezares commitment to non-polluting vehicles in its factory

In its commitment to the environment and to reducing emissions, Bezares has just acquired a new electric forklift Jungheinrich EFG320.

This new measure adds to the electric vehicles already in the factory, the use of 100% renewable energy since 2020 and the use of solar energy since 2007.

The switch to electric propulsion leads to an improvement in safety, air quality and noise reduction inside the factory. Likewise, this contributes to a general reduction in the use of non-renewable energy and consequently in total emissions from the manufacture of Bezares products. Bezares will continue to advance in his measures for a cleaner future, because a green world is a better world.

Bezares SA - Leading hydraulic manufacturer
Source: https://bezares.com/bezares-commitment-to-non-polluting-vehicles-in-its-factory-2/

Monday, March 29, 2021

Joint Venture of Bezares for the Indian market

Joint Venture of Bezares for the Indian market

Bezares SA is pleased to announce the signing of a Joint Venture with Alpha Drives India Private Limited, establishing a new company called Bezares Alpha Drives India Private Limited.
This new company has been established following months of negotiations between Bezares SA and Alpha Drives India Private Limited, which recognized the main synergies that both companies can offer each other in the field of PTO’s, pumps, winches, valves and other hydraulic elements.

About Alpha Drives

Alpha Drives India Private Limited is a leading manufacturer of hydraulic parts based in the city of Coimbatore in South India. Having started with the manufacture of Transmission mounted PTOs for the Truck Hydraulic Industry; it has progressed to the manufacture of Driveline PTOs/Transfer Cases and special PTOs such as Clutch PTOs.

Logo Alpha Drives

Alpha Drives is also involved in several mission critical applications for Defence, including supplies to the Heavy Vehicle Factory at Avadi, Special PTO Gearboxes Manufacturer in India.
Alpha Drives has a well-equipped factory with modern CNC machinery for the manufacture of PTOs and the manufacturing setup is backed up by an R & D centre with strong Design and Testing facilities.
Bezares Alpha Drives India Private Limited. is managed by the current Bezares headquarters in Casarrubios del Monte, Toledo, Spain.

Logo Bezares

The formation of the new company Bezares Alpha Drives India Private Limited offers clear advantages to Alpha Drives customers in India, with access to Bezares technology, in accordance with the most demanding European standards and new export markets, which will enjoy the structure and technical support from Bezares, in addition to the provision of capital stock. Likewise, Bezares' Indian customers will be able to benefit from the increased supply and local logistics that the new facilities can offer in a market as wide as India.

Bezares Headquarters

The Alpha Drives production plant already has the Bezares line in production and has a huge portfolio of clients, turning our recognized European brand into a key player in the Indian market.

For more information on the Bezares Alpha Drives project, please contact our marketing department at bezares@bezares.com

Bezares SA - Leading hydraulic manufacturer
Source: https://bezares.com/joint-venture-of-bezares-for-the-indian-market/

New ZF TraXon Clutch PTO with low-ratio

New ZF TraXon Clutch PTO with low-ratio

In response to our customers’ demand, we have expanded our range of clutch PTOs for TraXon gearboxes with internal ratio 1: 0.95, in addition to the existing PTOs with ratio 1: 1.35 and 1: 1.85.

This new internal ratio is ideal for product transfer applications (diesel, etc.) where low-speed pumps are used.

Likewise, there is the possibility of implementing this new internal ratio of 1: 0.95 to other existing rear clutch PTOs, such as those for Eaton 4106/5206, Mercedes G100 / G140-8 / G210 / G240 / G260, Scania GRS -905, ZF S6-90, S6-36, among others.

For more information, please check with the commercial department with the code referring to the ratio and output you need in the table below.

Internal Ratio1:0.951:1.351:1.85
CodesPump
(DIN 5462)
103300310318031031703
Flange103300210318021031702
New ZF TraXon Clutch PTO with low-ratio
Bezares SA - Leading hydraulic manufacturer
Source: https://bezares.com/new-zf-traxon-clutch-pto-with-low-ratio/

Allison - New output available for 3151 Series

Allison - New output available for 3151 Series

Within our CPIP (Continuous Product Improvement Process), we have developed a new output for our 3151 Series, a constant mesh reinforced PTO for Allison MD/HD. The DR output is an improved ISO 4-hole flange that allows the pump to be mounted in different positions.

Thanks to this new DR output, it is possible to facilitate installation or solve possible interferences with parts of the vehicle, making this new PTO more versatile and always offering the ideal mounting position for the pump regardless of how its hydraulic system is mounted.

If you are already a Bezares customer and want to suggest the development of a new product or an improvement to an existing one, we invite you to fill out the form of the CPIP in the Customer Area.

Bezares SA - Leading hydraulic manufacturer
Source: https://bezares.com/allison-new-output-available-for-3151-series/

Monday, March 1, 2021

New Clutch PTO for Mercedes G100, G140-8, G4 Gearboxes


New Clutch PTO for Mercedes G100, G140-8, G4 Gearboxes

In response to the growing demand from our customers for hot shift PTOs for Mercedes G100 and G140-8 gearboxes, we inform you that we have developed a version with two internal ratios, 1: 1.35 and 1: 1.85 to cover the different speed needs.

In response to the growing demand from our customers for hot shift PTOs for Mercedes G100 and G140-8 gearboxes, we inform you that we have developed a version with two internal ratios, 1: 1.35 and 1: 1.85 to cover the different speed needs.

This new Clutch PTO for Mercedes gearboxes G100, G140-8 are now available with the codes:

  • 0726603- internal ratio 1: 1.35
  • 0726703- internal ratio 1: 1.85

It is also possible to apply the same solution in the gearboxes G4-65, G4-95 or G4-110. For more information, please contact our Sales Department.

Bezares SA - Leading hydraulic manufacturer
Source: https://bezares.com/new-clutch-pto-for-mercedes-g100-g140-8-g4-gearboxes/

Dual Output PTO for ZF TraXon transmission


Dual Output PTO for ZF TraXon transmission

Bezares, under its continuous improvement program for products and production processes, puts at your disposal a new version of its double output PTO, available with a 1:1.6 ratio since 2017, for the popular Traxon gearboxes, now with an 1:1.95 internal ratio of in both outputs.

The new 1:1.95 internal ratio makes it possible to mount smaller and lighter pumps, which generates lower torque and allows the hydraulic equipment better work conditions. This also reduces engine revolutions, directly reducing fuel consumption and CO2 emissions into the atmosphere.

Bezares will continue to expand its line of power take-offs and hydraulic equipment according to market demands and suggestions from our customers and commercial distributors.

The new double output PTO for Traxon gearboxes with a ratio of 1: 1.95 is now available with the codes: 1032950, 1032951, 1032952 and 1032953.

For more information, please contact our Sales Department.

Bezares SA - Leading hydraulic manufacturer
Source: https://bezares.com/dual-output-pto-for-zf-traxon-transmission/

New dedicated servers for bezares.com


New dedicated servers for bezares.com

Bezares remains committed to providing the best possible information to our customers and business partners and bezares.com is our primary portal for the most up-to-date information on all Bezares products, as well as bezares.com/tdz for our vane pump and CETOP valves product line, TDZ.

For this reason, it is essential that bezares.com has fast, useful and updated information. With this intention, Bezares has moved its website to oversized dedicated servers so that more resources and services can be added to our main point of contact with our customers and business partners.

We apologize for any connection problems resulting from this migration, now completed, and we assure that this action will result in a faster experience on our website as well as it will allow us to expand our offer of online resources in the near future.

Bezares SA - Leading hydraulic manufacturer
Source: https://bezares.com/new-dedicated-servers-for-bezares-com-2/

Tuesday, February 2, 2021

New BE2 40-16 Twin Flow Gear Pumps

New BE2 40-16 Twin Flow Pumps

Bezares is expanding its range of gear pumps to include the new BE2 twin flow pumps.

These new Twin Flow Gear Pumps have side ports with GAS thread flange, a design that automatically compensates for axial clearance, and is manufactured in strong cast steel, helping to maintain high efficiency over a long period of time.

Currently the first model of the series, BE2 40-16 with 40 and 16cc respectively, is already available and the BE2 series will be gradually expanding with different flow rates according to the market and to our customer needs.

With this new pump, Bezares expands its double flow pumps product range. For more information, consult our commercial department with the code 5062006

Bezares SA
Source: https://bezares.com/new-be2-40-16-twin-flow-gear-pumps/

7 points to consider when choosing a power take-off

7 points to consider when choosing a power take-off

The power take-off or PTO (for its acronym) is a pneumatic system that is mounted on the gearbox to obtain a power and a certain number of turns for the application we need.

This mechanical energy from the gearbox is transmitted to the pump, turning into hydraulic energy.

There are seven points to consider when choosing a PTO:

Gearbox make and model:

When ordering a PTO, it is important to know the make and model of the gearbox. In this way, we can advise you to find the PTO that best suits your needs.

Window or register of the gearbox to be used:

Most commercial vehicles have one or more registers in the gearbox in order to install a power take-off. Each window offers a different transmission ratio, and depending on its position we have:

  • Sides: the window for fixing the PTO is located on one of the sides of the gearbox (left or right), always looking at the gearbox from the rear of the vehicle.
  • Rear: the opening is located on the rear part of the gearbox. They correspond mostly to ZF, MB and Volvo boxes.
  • Inferior or bottom: the opening is in the lower part or "belly" of the box.

What is going to be moved?

The outputs of the power take-offs depend on the type of application that will be given to it. The most commons are:

  • Compact outlet for pumps (ISO 4 holes, UNI 3 holes, SAE A, SAE B, SAE C)
  • Plate output to connect to a transmission (SAE 1100, SAE 1300, SAE 1400, SIN 90, DIN 100, DIN 120, among others)

Power needed

To calculate the power consumed, it is necessary to know the pressure and flow of our application.

Required rotation direction



Depending on the number of gears that the PTO has, we can choose the direction of rotation. Bezares has inverter adaptors for cases in which there are no different options.

What is the final speed required at the output of the PTO?

Depending on the internal relationship, the PTOs can be:

  • Simple: Also known as direct PTOs. 1:1 ratio
  • Multipliers: They multiply the turns they receive at the exit of the box. 1:>1 ratio
  • Reducers: They reduce the turns at the exit of the gearbox. Ratio 1:<1 ratio

To calculate the final ratio, simply multiply the ratio at the box outlet by the internal ratio of the power take-off.

What kind of actuator will be necessary ?

Depending on the type of drive, power take-offs can be classified as follows:

  • Pneumatic: If the truck has a pressurized air brake, it means it has a compressor. Usually between 7 kg / cm2 and 8 kg / cm2 are actuated. In small vehicles, where no compressor is available, it is possible to install one using the BZ pneumatic pressure kit. It is an autonomous unit without maintenance, which provides a pneumatic line.
  • Mechanical: They are operated manually by means of a lever or cable that connects directly to the piston of the power take-off. With the movement of the lever from the cabin, the fork of the power take-off moves internally, enlarging it with the change.
  • Vacuum: When the truck has a depressor, they work in the opposite way than pneumatics, through a vacuum line. If your vehicle does not have one, it is also possible to install it using the BZ single effect kit.
  • Electric with motor: This actuator includes a small electric motor that is responsible for rotating the actuating rod, internally displacing the synchronized until the power take-off is activated. PTOs equipped with this actuator have a system for easy synchronization ensuring that the actuation occurs. With this electrical system, unlike the solenoid type, only the electric motor works at the moment of connection and disconnection, allowing long working times of the PTO without electrical consumption and without affecting the vehicle battery.
  • Electrohydraulic: They have an electrohydraulic actuator incorporated. They are usually used in power take-offs with a built-in clutch for Allison or Aisin automatic gearboxes.
Bezares SA
Source: https://bezares.com/7-points-to-consider-when-choosing-a-power-take-off/

New support page for BULL winches

New support page for BULL winches

Bezares keep committed to facilitating access to all the useful resources for its customers and business partners, improving the technical information and its access from our main communication channel, bezares.com

For this, we have created a new support page for BULL winches, where you can access both your instructions and useful resources such as PDF manuals, installation and technical data sheets among others.

On the BULL support page, in addition to the support page for BE gear pumps and FR piston pumps. We will continue to expand our support resources to facilitate access to useful resources for the main products in Bezares.

Check out our new support page at https://bezares.com/bull-winches-instructions-and-troubleshooting/

Bezares SA
Source: https://bezares.com/new-support-page-for-bull-winches/

Friday, December 11, 2020

Bezares @ Bauma China 2020


Bezares @ Bauma China 2020

Bezares, through its subsidiary in China Bezares Power Transmission, participated in the Bauma China last November in Shanghai, China.

Bauma CHINA, the International Trade Fair for Construction Machinery, Building Material Machines, Mining Machines and Construction Vehicles, takes place in Shanghai every two years and is Asia’s leading platform for experts in the sector at SNIEC—the Shanghai New International Expo Centre.

When it comes to its significance, Bauma CHINA is the leading trade fair for the entire construction and building-material machine industry in China and all of Asia, this year’s event broke all records with 330 thousand square meters of exhibition space, 3350 Exhibitors and 212 thousand visitors, Bauma CHINA delivered impressive proof of its status as the largest and most important industry event in Asia. Thanks for all our clients and partners that visited or booth.

Bezares SA
Source: https://bezares.com/bezares-bauma-china-2020/

Thursday, December 3, 2020

Christmas video and closing days...

Christmas video and closing days...

As the holiday season is upon us, we find ourselves reflecting on the past year and those who have helped to shape our business.

It’s been quite a year for us all! We hope that 2021 will be a positively memorable year for you, your colleagues, and your loved ones.

We look forward to working with you in the years to come.
May peace and happiness be yours this holiday season.

Bezares will be closed during 24, 25 and 31 of December and on January 1st.

Bezares SA
Source: https://bezares.com/christmas-video-and-closing-days/